Milling | Overview, Characteristics, Types [Explained with Image & Video]

By | September 3, 2018

Milling – An overview

Milling machines are perhaps the most widely used in manufacturing after lathes.

However, milling machines use multi point cutting tool but lathe machines use single point cutting tool.

What is milling?

A milling machine uses a cutter with a multiple teeth, these teeth (one by one) engage with the work piece for a very small amount of time. This results in a small chip size and variation in chip thickness. The surface finish obtained by the milling process is generally of very good quality.

To see how milling actually happens, please see attached video at the end of this article.

Also read:

What are different types of machine tools

Types of material removal processes

Cutting fluids functions and types

Characteristics of milling

  • Interrupted cutting
  • Small size of chips
  • Variation in chip thickness

Types of milling machines

  1. Knee and column type

  • Horizontal
  • Vertical
  • Universal
  • Turret type
  1. Production (bed) type

  • Simplex
  • Duplex
  • Triplex
  1. Plano millers

  2. Special type

  • Rotary table
  • Drum type
  • Copy milling (die-sinking machines)
  • Keyway milling machines
  • Spline shaft milling machines

Types of milling cutters

  1. Based on construction

  • Solid
  • Inserted tooth type
  1. Based on mounting

  • Arbour mounted
  • Shank mounted
  • Nose mounted
  1. Based on rotation

  • Right hand rotation (counter clockwise)
  • Left hand rotation (clockwise)
  1. Based on helix

  • Right hand helix
  • Left hand helix

Types of milling

  1. Up milling (conventional milling)

This is a type of milling in which direction of rotation of wheel and movement of workpiece is opposite. You can refer below image to understand the concept and the difference between up milling and down milling.

  1. Down milling (climb milling)

In this type of milling the direction of rotation of wheel and movement of workpiece is same.

With this diagram showing up and down milling you can understand the process in a better way.

Up & Down Milling

Advantages of down milling

  • Suitable for thin and hard to hold machine parts
  • Work need not to be clamped tightly
  • Consistency maintained specially for thin parts
  • Requires 20% less power than up milling
  • Used in milling deep and thin slots

Disadvantages of down milling

  • It cannot be used unless the machine has backlash eliminator
  • It cannot be used for milling hard materials, since it can damage cutter

With the help of below video, you can understand the milling process in a better way.

I hope now you have better understanding of milling processes and its outlines. If you have any doubts you can connect with me through the comments section. I will clear your doubt as soon as possible.

Image sources

Featured image

Up & Down milling

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